Food Laboratory Quality Assurance

FLQA

FOOD LABORATORY QUALITY ASSURANCE FLQA

Practical Guide for Documentation and Implementation

Overview of the Training

The professionals in the food industry; specially food chemists and technologists, quality assurance and R&D professionals should possess a sound knowledge on food product testing, laboratory management and quality assurance to ensure the food safety, legality, quality and authenticity of the products and processes. Furthermore, undergraduates and research assistants who are doing the researches need special knowledge and skills on the same field.

This training covers the fundamental aspects of quality assurance and food product testing. Participants will learn about basic requirements for establish a testing laboratory, good laboratory practices (GLP), method validation, data analysis, and quality control procedures and laboratory accreditation requirements according to ISO 17025.

Qualification Description

After successful completion of the training program, the participants will be able to implement a good laboratory practices and specific testing procedures to ensure the food safety and product quality.

This training also provides a foundation for the undergraduates to conduct their final year experimental research and other researchers and scientists and chemists to establish and maintain a robust quality management system within a food testing laboratory.

Specially this training program enhances the knowledge on product testing and its skills and techniques.

Purpose of the Training Program

This training program aims to equip professionals of the food industry and students of the relevant fields of studies with the essential knowledge and skills on food product testing, laboratory management and food quality assurance.

Career Path and Career Progression

Gathering knowledge and exhibiting the skills in food product testing, laboratory management and quality assurance provides immense opportunities in the field of manufacturing, quality assurance, certification and compliances and research and development.

Learning Outcomes
Content Outline

Section No

Title

No. of Hours Allocated

01.

Introduction to Food Quality Laboratory

0.5

02.

Laboratory Designing

1.5

03.

Identification of Glassware, Equipment and Instruments

03

04.

Sampling

01

05.

Analytical Process in Testing Laboratory

01

06.

Basic Techniques in Laboratory Testing

02

07.

Basic Product Testing

03

08.

Laboratory Quality Assurance

02

09.

Laboratory Accreditation Requirements

01

Total Hours of the Training

15

Training Content

This section provides an overview, functions and importance of the food product testing laboratory.

  • What is a Laboratory
  • Basic Functions of a Food Laboratory
  • Importance of Laboratory Quality Assurance
  • Stages in Analytical Process in Testing Laboratory

This section focuses on the structural, instrumental, safety and other environmental requirements of establishing a food product testing laboratory which ensures the suitability of the laboratory to maintain accurate test results and to provide safe work place for the analysts and instruments.

  • Key Considerations of Laboratory Designing
  • Layout
  • Pathways, Doors and Window
  • Walls
  • Flooring
  • Storage
  • Environmental Conditions
  • Utilities
  • Laboratory Furniture
  • Laboratory Signs

This section provides an essential knowledge on different glassware, equipment and instruments used in a general food product testing laboratory. This section also covers principles, techniques of usage, important handling aspects, calibration and maintenance activities of the glassware, equipment and instruments.

  • Glassware
  • Beaker
  • Conical Flask
  • Round Bottom flask
  • Volumetric Flask
  • Reagent Bottles
  • Graduated Cylinder
  • Funnel
  • Separatory Funnel
  • Burette
  • Pipette
  • Test Tubes
  • Desiccator
  • Glass Rods
  • Evaporating Dishes
  • Equipment and Instruments
  • pH Meter
  • Analytical Balance
  • Moisture Analyzer
  • Drying Oven
  • Muffle Furnace
  • Centrifuge
  • Gerber Centrifuge

This section focuses on the collection of the samples from the production processes and other sampling sites prior to commencement of the analysis. Sampling is a crucial process in the product testing as correct sampling is always required to get correct results through the analysis in order to interpret the results on the lot.

  • Sampling Techniques
  • Bulk Sampling

 

This section provides a foundation to conduct the laboratory analysis process in a stage wise sequential process. Understanding of this section provides the participants to conduct laboratory testing in a well structured and streamlined process without any disturbances and lagging to achieve the tests targets effectively and efficiently.

  • Sample Collection
  • Sample Reception
  • Sample Storage
  • Analysis and Testing
  • Report Preparation

This section provides an essential guide for the basic techniques in laboratory testing. Different kind of techniques and skills are required to perform the tests accurately using different instruments, equipment and chemicals, and it is very essential to develop such skills by the laboratory analysts.

  • Weighing and Measuring
  • Chemical Solutions Preparations
  • Titration
  • Standardization
  • Calibration

This section aims to provide in-depth knowledge on proximate and other physicochemical analysis which are widely used in the food.

  • Analysis of Moisture Content
  • Analysis of Total Solid Content
  • Analysis of Crude Fat Content
  • Analysis of Total Fat Content
  • Analysis of Protein Content
  • Analysis of Ash Content
  • Analysis of pH
  • Analysis of Titratable Acidity
  • Analysis of Brix / Total Soluble Solids
  • Analysis of Consistency

The food product testing laboratory should perform certain practices to keep the accuracy, reliability, reproducibility and quality of the tests and their results. This section focuses on the quality assurance aspects of a food product testing laboratory.

  • Measurement of Uncertainty
  • Validation of Methods
  • Control Charts
  • Proficiency testing
  • Internal Auditing

This chapter serves as an introduction, laying the groundwork for understanding the importance and intricacies of accreditation and requirements to be fulfilled by an organization to apply for the laboratory accreditation under ISO 17025.

  • What is ISO 17025 and its Benefits
  • Understanding the ISO 17025 Clauses
  • Laboratory Accreditation Process
Evaluation (Formative and Summative Assessment)

No

Assessment

Marks Allocated

01

Formative Assessment (Online MCQ)

20%

02

Summative Assessment (Case Study)

80%

Total Marks for the Assessment

100%

Grading System

Final Mark

Grade

75-100

A

65-75

B

55-65

C

45-55

D

<45

F

Instructor
Joshua Hamilton

Web Designer

Duration

02 days

Platform

Zoom online platform

Medium of Instruction

English and Sinhala

Attendance

All the participants should maintain at least 80% attendance to obtain the certificate.

Training Materials
  • Participants Handbook
  • Tools and Templates 
Certification

Participants will be rewarded with hard copy certificate upon participation and passing the test(s).

Target Group
Send Us a Message

The interested candidates should apply for the training program through the google form by providing name, address, contact number, email address and institution and should pay the relevant training fee prior to commencement of the training program.

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